Pengaruh Parameter Friction Welding untuk Aluminium dan Tembaga: Tinjauan Literatur

Authors

  • Victor Yuardi Risonarta Universitas Brawijaya
  • Muhammad Alfath Ziaul Haq Universitas Brawijaya

DOI:

https://doi.org/10.9744/jtm.21.2.83-94

Keywords:

parameter las, logam tidak sejenis, cacad las, sambungan aluminium dan tembaga

Abstract

Friction welding merupakan metode pengelasan dalam fasa padat dimana penyambungan kedua logam yang dilas dihasilkan dari panas akibat gesekan dan tekanan. Friction welding terdiri dari beberapa metode yaitu friction stir welding, linear friction welding dan continuous drive friction welding. Tinjauan literatur ini membandingkan beberapa metode las gesek, cacad las yang dapat muncul diantara metode las gesek tersebut dan metode friction welding yang paling sesuai untuk penyambungan poros pompa yang berbahan Aluminium dan Tembaga dan memiliki penampang berbentuk lingkaran karena penyambungan antara Aluminium dan Tembaga tidak dapat dilakukan dengan menggunakan pengelasan fusi. Salah satu alasannya adalah karena perbedaan temperatur lebur yang jauh antara Aluminium dan Tembaga, sekitar 400 oC. Dari studi literatur didapatkan informasi bahwa hasil friction welding dapat dipengaruhi oleh kecepatan putar, durasi tekan, gaya aksial tekanan, dan karakteristik material yang digunakan. Dengan menggunakan studi kasus poros pompa, didapatkan bahwa continuous drive friction welding merupakan metode yang paling sesuai untuk menyambungkan material poros berbahan Aluminium dan Tembaga karena distribusi temperatur yang merata di seluruh permukaan sambungan las. Kondisi ini akan menghasilkan mikrostruktur dan kualitas sambungan las yang lebih homogen.

Author Biographies

Victor Yuardi Risonarta, Universitas Brawijaya

Departemen Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Muhammad Alfath Ziaul Haq, Universitas Brawijaya

Departemen Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

References

I. Sofwan & E. Erwanto, ”Fenomena las gesek (Friction Welding) dengan variasi waktu gesek pada material AISI 1040 dengan kuningan”, Jurnal Inovasi Teknologi Terapan, vol. 1, no. 2, pp. 374-382, 2023, doi: https://doi.org/10.33504/jitt.v1i2.45

B. Margono, H.I Atmaja, J. Wibowo, A. Alfayed, R.F. Rananto, “Effect of pressure and welding time on physical and mechanical properties of dissimilar metal AISI 316 austenitic stainless steel and AISI 4140 alloy steel joints using friction welding”, Journal of Physics: Conference Series, vol. 1517, pp. 012018, 2020, doi: 10.1088/1742-6596/1517/1/012018

R. Selvaraj, K. Shanmugam, P. Selvaraj, B. Prasanna-Nagasai, V. Balasubramanian, “Optimization of process parameters of rotary friction welding of low alloy steel tubes using response surface methodology”, Forces in Mechanics, vol. 10, 2023, doi: 10.1016/j.finmec.2023.100175

M.A.Z. Haq, A.S. Widodo, H. Saputra, “Application of friction welding for pump design and manufacturing: a comprehensive review”, Mechta, vol. 5, no. 1, pp. 30-37, 2024, doi: 10.21776/MECHTA.2024.005.01.4

V.Y. Risonarta & A.K. Wardhani, “Increasing profitability of a manufacturing company by using the total productive maintenance approach: a review”, Mechta, vol. 4, no. 1, pp. 39-50, 2023, doi: 10.21776/MECHTA.2023.004.01.5

W. Suprapto, V.Y. Risonarta, A.S. Widodo, “Investigation of microstructure and corrosion resistance of silumin after nickel and copper addition”, Eureka: Physics and Engineering, vol. 3, no. 2, 2024, pp. 137-147, doi: 10.21303/2461-4262.2024.003086

V.Y. Risonarta, J. Anggono, S. Nugrowibowo, A. Kristoforus, “The influence of flux type and scrap size on recycling yield of al drink cans”, IOP Conference Series: Materials Science and Engineering, vol. 1034, 2021, doi: 10.1088/1757-899X/1034/1/012179

D. Pradeep & M.B. Sorte, “Optimization of welding parameters using taguchi method for submerged arc welding on spiral pipes”, International Journal of Recent Technology and Engineering, vol. 3, no. 5, pp.50-54, 2013

P.E. Setyawan, Y.S. Irawan, W. Suprapto, “Kekuatan tarik dan porositas hasil sambungan las gesek aluminium 6061 dengan berbagai suhu aging”, Jurnal Rekayasa Mesin, vol. 5, no. 2, pp. 141-148, 2014

E. Nugroho, E. Budiyanto, E.B. Suseno, “Experimental evaluation of mechanical properties of friction welded mild steel”, Turbo, vol. 10, no. 1, pp. 136-141, 2021, doi: 10.24127/trb.v10i1.1598

M. Maalekian, “Friction welding - critical assessment on literature”, Science and Technology of Welding & Joining, vol. 12, no. 8, pp. 738-759, 2007, doi: 10.1179/174329307X249333

A. Ojetoye, A. Samson, O. Oludare, “Friction welding processes: a review”, FUOYE Journal of Engineering and Technology, vol. 9, no. 1, pp. 103-110, 2024, doi:10.4314/fuoyejet.v9i1.16

Y. Wei, J. Li, J. Xiong, F. Huang, F. Zhang, S.H. Raza, “Joining aluminum to titanium alloy by friction stir lap welding with cutting pin”, Materials Characterization, vol. 71, pp. 1-5, 2012, doi: 10.1016/j.matchar.2012.05.013

J. Chatha & A. Handa, “Rotary friction welding of dissimilar materials”, International Journal of Recent Technology and Engineering, vol. 8, no. 4, pp. 10361-10369, 2019, doi: 10.35940/ijrte.D7456.118419

C. Shanjeevi, J.J. Arputhabalan, R. Dutta, P. Pradeep, “Investigation on the effect of friction welding parameters on impact strength in dissimilar joints”, IOP Conf. Series: Materials Science and Engineering, vol. 197, 2017, doi:10.1088/1757-899X/197/1/012069

D.P. Rajak, D. Pagar, P.L. Menezes, A. Eyvazian, “Friction-based welding processes: friction welding and friction stir welding”, Journal of Adhesion Science and Technology, vol. 34, no. 1, pp. 1-25, 2020, doi:10.1080/01694243.2020.1780716

M. Sahin, H.E. Akata, “Joining with friction welding of plastically deformed steel”, Journal of Materials Processing Technology, vol. 142, no. 1, pp. 239-246, 2023, doi: 10.1016/S0924-0136(03)00589-2

M.A. Bozorgzadeh & M.H. Idris, “Friction stir welding”, International Journal of Review in Life Sciences, vol. 5, no. 3, pp. 72-75, 2015

M. Al-Moussawi & A.J. Smith, “Defects in friction stir welding of steel”, Metallography, Microstructure, and Analysis, vol. 7, pp. 194–202, 2018, doi: 10.1007/s13632-018-0438-1

R. Ruzek & M. Kadlec, “Friction stir welded structures: kissing bond defects”, International Journal of Terraspace Science and Engineering, vol. 6, no. 2, pp. 77–83, 2014

S. Ryan, A. Toumpis, A. Galloway, “Defect tolerance of friction stir welds in DH36 steel”, Materials & Design, vol. 87, no. 15, pp. 701–711, 2015, doi: 10.1016/j.matdes.2015.08.064

Y. Morisada, T. Imaizumi, H. Fujii, “Clarification of material flow and defect formation during friction stir welding”, Science and Technology of Welding & Joining, vol. 20, no. 2, pp. 130–137, 2015, doi: 10.1179/1362171814Y.0000000266

M.K. Bilici, “Application of taguchi approach to optimize friction stir spot welding parameters of polypropylene”, Materials & Design, vol. 35, pp. 113-119, 2012, doi: 10.1016/j.matdes.2011.08.033

C. Shanjeevi, C. Satishkumar, P. Sathiya, P. Jose, “Optimization of friction welding in dissimilar materials through taguchi based grey relational analysis”, Applied Mechanics and Materials, vol. 766, pp. 884-889, doi: 10.4028/www.scientific.net/AMM.766-767.884

D. Handoko, T. Prihantono, A. Setiawan, “Analisa variasi putaran friction welding terhadap kekerasan logam aluminium paduan seri 1100-H18”, Accurate: Journal of Mechanical Engineering and Science, vol. 3, no. 2, pp. 15-20, 2022, doi: 10.35970/accurate.v3i2.1494

I. Sukmana & A. Sustiono, “Pengaruh kecepatan putar indentor las gesek puntir (Friction stir welding) terhadap kualitas hasil pengelasan alumunium 1100-H18”, Mechanical, vol. 7, no. 1, 2016, 10.23960/mech.v7.i1.201603

M.B. Waluyo & V.D. Waas, “Pengaruh laju pengelasan terhadap kekuatan tarik pengelasan friction stir welding material aluminium”, Journal Teknik Mesin Elektro Informatika Kelautan dan Sains, vol. 2, no. 1, pp. 51-55, 2022, 10.30598/metiks.2022.2.1.51-55

I. Helmi & T. Tarmizi, “Pengaruh bentuk pin terhadap sifat mekanik aluminium 5083–H112 hasil proses friction stir welding”, Indonesian Journal of Industrial Research, vol. 11, pp. 31-42, 2017.

M.B.N., Rahman, A.W. Nugroho, B.S. Wardhana, “Pengaruh feed rate dan kecepatan putar pin tool Friction Stir Welding (FSW) terhadap kekuatan tarik dan kekerasan aluminium 5052”, Jurnal Material dan Proses Manufaktur, vol. 2, no. 2, pp. 83-95, 2018, doi: 10.18196/jmpm.2224

A.A. Mohammed, “Effect of friction stir welding pressure on the microstructure and mechanical properties of weld joints”, International Journal of Scientific and Engineering Research, vol. 2, no. 12, pp. 1-5, 2011

M. Al-Moussawi & A.J. Smith, “Defects in friction stir welding of steel”, Metallography, Microstructure, and Analysis, vol. 7, pp. 194-202, 2018, doi: 10.1007/s13632-018-0438-1

P. Kah, R. Rajan, J. Martikainen, R. Suoranta, “Investigation of weld defects in friction-stir welding and fusion welding of aluminium alloys”, International Journal of Mechanical and Materials Engineering, vol. 10, no. 1, pp. 1-10, 2015, doi:10.1186/s40712-015-0053-8

G. Buffa, M. Cammalleri, D. Campanella, L. Fratini, “Effective linear friction welding machine redesign through process analysis”, Key Engineering Materials, vol. 622-623, pp. 484-491, 2015, doi: 10.4028/www.scientific.net/KEM.622-623.484

S. Neupane, “Analysis of linear friction welding of dissimilar metals: aluminum and copper with zinc interlayer”, PhD Dissertation, Youngstown State University, USA, 2023.

A. Vairis & M. Frost, “On the extrusion stage of linear friction welding of Ti 6Al 4V”, Material Science Engineering A, vol. 271, pp. 477–484, 1999, doi: 10.1016/S0921-5093(99)00449-9

A. Vairis & M. Frost, “Modelling the linear friction welding of titanium blocks”, Material Science Engineering A, vol. 292, pp. 8–17, 2000, doi: 10.1016/S0921-5093(00)01036-4

M.R. Kelly, S.R. Schmid, D.C. Adams, J. Fletcher, R. Heard, “Experimental investigation of linear friction welding of AISI 1020 steel with pre-heating”, Journal of Manufacturing Processes, vol. 39, pp. 26-39, 2019, doi: 10.1016/j.jmapro.2019.01.038

C. Liu, Y. Gao, X. Li, W. Li, K. Gan, “Study on microstructure and mechanical property of linear friction welding on 9cr reduced activation ferrite/martensite steel”, Journal of Nuclear Materials, vol. 531, 2020, doi: 10.1016/j.jnucmat.2020.152011

H. Zhang, Z. Zhu, “Research and engineering application of continuous-drive friction welding”, Chinese Journal of Engineering, vol. 44, no. 6, pp. 1002-1013, 2022, doi:10.13374/j.issn2095-9389.2021.03.13.001

J.C. Pah, Y.S. Irawan, W. Suprapto, “Pengaruh waktu dan tekanan gesek terhadap kekuatan tarik sambungan paduan aluminium dan baja karbon pada pengelasan gesek continuous drive”, Jurnal Rekayasa Mesin, vol. 9, no. 1, pp. 51-59, 2018, doi: 10.21776/ub.jrm.2018.009.01.8.

S. Kumari, R. Jain, U. Kumar, I. Yadav, N. Ranjan, K. Kumari, D. Chakravarty, “Defect identification in friction stir welding using continuous wavelet transform”, Journal of Intelligent Manufacturing, vol. 30, pp. 483-494, 2019, doi: 10.1007/s10845-016-1259-1

G. Gaustad, E. Olivetti, R. Kirchain, “Improving aluminum recycling: a survey of sorting and impurity removal technologies”, Resources, Conservation and Recycling, vol. 58, pp. 79-87, 2012, doi: 10.1016/j.resconrec.2011.10.010

S.C.F. Rosa, L.M. Kipper, J.A. Moraes, A.L. Silva, “Aluminum recycling, innovations and future perspectives: a systematic literature review”, International Journal of Development Research, vol. 12, no. 2, pp. 54035-54039, 2022, doi: 10.37118/ijdr.23955.02.2022

V.Y. Risonarta, J. Anggono, Y.M. Suhendra, S. Nugrowibowo, Y. Jani, “Strategy to improve recycling yield of aluminium cans”, E3S Web of Conferences, vol. 130, pp. 1-8, 2019, doi: 10.1051/e3sconf/201913001033

T.H. Priyanto, B. Bharoto, H. Mugirahardjo, M.R. Muslih, “Analysis of crystal structure of the welds with friction-stir welding method on the retreating side for bimetallic disimilar Aa6061-Cu using neutron diffraction technique”, Jurnal Sains Materi Indonesia, vol. 14, no. 3, pp. 188-192, 2013, doi: 10.17146/jsmi.2013.14.3.4409

J. Zhou, D. He, R. Zhang, “Effect of pin offset on interface evolution and fracture behavior of aluminum/copper dissimilar friction stir welded”, Materials Today Communications, vol. 37, no. 4, pp. 38-49, 2023, doi: 10.1016/j.mtcomm.2023.107585

N.R. Ratković, D.W. Arsić, V.N. Lazić, R.R. Nikolić, B. Hadzima, P. Palček, A.S. Sedmak, “Influence of friction welding parameters on properties of the al-cu joint”, FME Transactions, vol. 45, no. 1, pp. 165-171, 2017, doi: 10.5937/fmet1701165R

P. Li, J. Li, H. Dong, C. Ji, “Metallurgical and mechanical properties of continuous drive friction welded copper/alumina dissimilar joints”, Materials & Design, vol. 127, pp. 311-319, 2017, doi: 10.1016/j.matdes.2017.04.093

V. Milasinovic, A. Alil, M. Milasinovic, A. Vencl, M. Hatala, S. Dikic, B. Gligprojevic, “Continuous drive friction welded al/cu joints produced using short welding time, elevated rotational speed, and high welding pressures”, Materials, vol. 17, pp. 1-29, 2024, doi: 10.3390/ma17133284

A. Purnomo, “Struktur mikro sambungan friction welding antara bahan paduan tembaga dan paduan aluminium akibat waktu tekanan berbeda”, Jurnal Rekayasa Mesin, vol. 10, no. 3, pp. 95-102, 2016, doi: 10.32497/rm.v10i3.205.

I. Setiawan, S. Sunardi, R. Lusiani, S. Suryana, “Karakteristik sifat mekanik hasil pengelasan gesek aluminium dengan tembaga menggunakan variasi kecepatan putar dan kekasaran permukaan kontak”, Malikussaleh Journal of Mechanical Science and Technology, vol. 6, no. 3, pp. 28-33, 2023, doi: 10.29103/mjmst.v6i3.10301.

M. Ikhsan, B. Siswandi, Z. Zulkarnain, “Analisis pegujian tarik pada penyambungan aluminium-tembaga dengan proses Friction Stir Welding”, Jurnal Inovtek Polbeng, vol. 12, no. 1, pp. 75-81, 2022, doi: 10.35314/ip.v12i1.2476

Y. Chapke, D. Kamble, S.M.S. Shaikh, “Friction Welding of aluminium alloy 6063 with copper”, E3S Web of Conferences, vol. 170, 2020, doi: 10.1051/ conf/202017002004

E.T. Akinlabi & S.A. Akinlabi, “Friction Stir Welding of aluminium and copper: fracture surface characterizations”, Proceedings of the World Congress on Engineering 2014 Vol II, London, U.K, 2014

P. Kah, C. Vimalraj, J. Martikainen, R. Suoranta, “Factors influencing Al-cu weld properties by intermetallic compound formation”, Journal of Materials Science: Materials in Engineering, vol. 10, no. 10, pp. 1-13, 2015, doi: 10.1186/s40712-015-0037-8

E.R. Kumar, “Intermetallic formation in friction welded aluminum to copper with nickel interlayer”, International Journal of Engineering Science Invention, vol. 7, no. 4, pp 44-50, 2018

M. Shirlay, M. Shamanian, M.R. Toroghinejad, M.A. Jazani, “The influence of tool geometry on the mechanical behaviour of FSSWed Al/Cu ARBed composite”, Transactions of the Indian Institute of Metals, 1017, doi:10.1007/s12666-017-1044-7

M.T. Tabrizi, A.J. Mostahsan, M. Sedighi, “Effects of process parameters on tensile strength of friction stir welded Al-Cu double-layer sheets”, Mechanics & Industry, vol. 21, no. 503, pp. 1-11, 2020, doi: 10.1051/meca/2020059

E.K. Pravala & A.U. Kiran, “Weldability of friction stir welding using aluminium alloy with pure copper”, International Journal of Advanced Engineering Research and Science, vol. 4, no. 10, pp.56-57, 2017, doi: 10.22161/ijaers.4.10.9

A. Wibowo, J. Anggono, V.Y. Risonarta, “Modifikasi dimensi desain runner dan sprue well pada gravity die casting timah putih untuk mengurangi waste material dan porositas”, Skripsi Sarjana, Jurusan Teknik Mesin, Surabaya, Universitas Kristen Petra, Indonesia, 2017

L.P. Alviari, M.F. Anggamawarti, Y. Sanjiwani, V.Y. Risonarta, “Classification of impact damage on a rubber-textile conveyor belt: a review”, Mechta, vol. 1, no. 1, pp. 21-27, 2020, doi: 10.21776/mechta.2020.001.01.4

Downloads

Published

2024-10-22